Working principle
-The bottles are brought into the bottle through a net, and the spray device is filled with water before entering the cleaning tank. After ultrasonic cleaning, the bottles are lifted smoothly by a winch from the lifting block along the coarse washing water tank and sent to the large drum mechanical arm. The mechanical arm clamps and flips the bottles 180 degrees, and the bottle mouth faces down to enter the washing station:
1. Rinse the outer wall of the high-pressure circulating water bottle;
2. Insert the first and second sets of spray needles into the bottle and rinse the inner wall of the bottle with circulating water;
3. Insert the third group of spray needles into the bottle and flush compressed air to clean the inner wall of the bottle;
4. The fourth group sprays purified water to clean the inner wall of the bottle;
5. The fifth and sixth groups of nozzles are used to flush the inner wall of the bottle with compressed air;
6. Finally, dry the outer wall of the bottle with compressed air. The robotic arm returns the bottle to its original position, and the bottle is pushed into the oven or bottle tray by the bottle dispensing wheel, completing the entire bottle cleaning process.
-This machine is a vertical rotary drum structure, using a mechanical arm to clamp bottles, flip them, and a nozzle to perform reciprocating tracking. It uses the principle of ultrasonic rough washing and independent separation of water and gas for alternating jet flushing to clean each container one by one and avoid cross contamination.
-The combination of ultrasonic cleaning and water vapor alternating pressure jet cleaning is currently an internationally popular cleaning equipment with good bottle clarity.
Technological process
Unboxing and bottling → Spraying water → Ultrasonic rough washing → Twisting dragon into bottle → Pulling wheel lifting → Mechanical arm gripping bottle → Mechanical arm flipping bottle → (Outer wall spraying flushing) → First cycle water washing bottle inner wall (first compressed air blowing bottle inner wall) → Second booster water washing bottle inner wall (second compressed air blowing bottle inner wall) → Third injection water washing bottle inner wall (third compressed air blowing bottle inner wall) → Mechanical arm flipping bottle → Bottle outer wall spraying → Pulling wheel exiting bottle → Loading tray or entering oven
Performance characteristics
After digesting and absorbing advanced foreign technologies and integrating multiple patented technologies of our company, a new generation of improved bottle washing machine has been developed based on the main characteristics of domestic bottle washing machine products.
The main features are as follows:
-Adopting a vertical drum structure, the whole machine is compact and occupies a small area.
-The fine washing area and the coarse washing area do not interfere with each other, and there is no bacterial interaction.
-The rack is integrated, easy to clean, and there are no hygiene blind spots.
-The transmission components, cleaning media, and bottle products are not connected, which can prevent the risk of secondary infection.
-Circulating water, compressed air, and injection water all use independent needles to enter the bottle for operation, with zero risk of cross infection.
-Intermittent injection of water spray and compressed air drying can save water vapor usage and reduce energy consumption.
-The cleaning process is visible, easy to maintain, and beneficial for certification.
-The robotic arm adopts a symmetrical design for bottle clamping, ensuring even force distribution and stable clamping.
Technical parameter
