0731-88166111

Washing, drying, potting and sealing linkage production line of smal Vial

Main uses:
Mainly used for continuous automatic production of 2ml-20ml cilin, botle washing, botle drying, iquid sub-packaging, semi-plug(full plug) gland and other processes in biopharmaceutical industry .The design and production of linkage lines meet the requirements of GP version 2020.

Linkage line composition:
This washing, drying and potting linkage production line consists of QCL series vertical ultrasonic botle washing machine, KSzseries tunnel sterilization dryer, KGS series filing and plugging machine and ZG series capping machine.According to customer requirements, optional wind speed online monitoring, plankton online detection, dust paricle onlinedetection, printing system, oven mesh tape, ultrasonic online cleaning and other functions.
Model:SXXGF2/20-A;SXXGF2/20-B;SXXGF2/20-C
Detail

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Technological process

Unboxing and bottling of penicillin bottles → Mesh belt feeding → Water spraying → Ultrasonic washing → Twister feeding → Cam lifting of bottles → Mechanical arm clamping of bottles → Mechanical arm flipping of bottles → (Outer wall spraying and rinsing of bottles) → Circulating water rinsing → Circulating water rinsing → Compressed air → Injection water → Compressed air → (Outer wall blowing of bottles) → Mechanical arm flipping of bottles → Pulling out of the bottle → Preheating → High temperature drying and sterilization → Cooling → Bottle feeding → Rotary table feeding of bottles → (front nitrogen filling) → Medication filling → (rear nitrogen filling) → Material hopper sorting of plugs → Automatic plug insertion and removal → Automatic plug filling (semi filled or fully filled) → Freeze drying → Cap rolling → Finished product output


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Performance characteristics

After digesting and absorbing advanced foreign technologies and integrating multiple patented technologies of our company, a new generation of penicillin bottle linkage production line has been developed based on the main characteristics of domestic linkage lines. It has successively won the titles of "Changsha Famous Brand Product" and "Hunan Famous Brand Product". The main features are as follows:


-Divided into four working areas: cleaning, drying and sterilization, filling and capping, each individual machine has specific functions and can be accurately implemented.


-Advanced design, reasonable structure, high degree of automation, stable and reliable operation.


-Compact structure, small footprint, greatly reducing energy consumption costs.


-Suitable for penicillin bottles with a specification of 2-20ml, with fewer replacement parts and easier adjustment.


-The parts that come into contact with the medicine are made of high-quality imported silicone tubing and 316L stainless steel material, which have no adverse anti-corruption properties and do not release particles.


-The equipment is easy to clean, disinfect, and sterilize, making it convenient for production operations and maintenance. The transmission components of the equipment have no leakage of lubricating oil or coolant, and there is no contamination caused by placement. The entire unit adopts PLC programmable and human-machine interface control for single machine operation, which can be linked and operated separately. At the same time, real-time monitoring of production status can be achieved, and automatic shutdown and alarm can be triggered in case of faults.


-All winches and pulleys are made of imported POM material.


-All purchased parts such as water pumps, motors, bearings, etc. are from well-known domestic and foreign brands.


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Technical Parameter

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Service Hotline 0731-88166111
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Changsha Wangcheng Economic and TechnologicalDevelopment Zone Chuangzhi lsland Industrial Park 1 building
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